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Laser Welding Solutions for the Battery Industry

As the demand for lithium-ion batteries grows across electric vehicles, energy storage, and clean energy sectors, laser welding has become a key technology in battery manufacturing—enhancing efficiency, consistency, and sustainability.

MaxWave laser welding machines deliver precise, low-heat, and highly repeatable welds with excellent beam quality and stable output, ensuring strong electrical connections while minimizing thermal impact on sensitive battery components, including:

  • Cylindrical, pouch, and prismatic cells

  • Packs and modules

  • Tabs and busbars

  • Housings, casings, and lids

Laser Solutions for the Battery Industry

laser cleaning machine

Laser Welding for High-Speed Busbar-to-Cell Connections

Laser welding is widely used in modern battery manufacturing for high-rate busbar-to-cell connections. Its precision, flexibility, and speed support compact weld designs and flexible module layouts. As a non-contact process, it accesses confined areas unreachable by ultrasonic or resistance welding, ensuring reliable electrical connections and consistent quality.

laser cleaning machine

Laser Cleaning for Reliable Bonding and Welding

Battery systems contain thousands of welded and bonded joints that rely on proper surface preparation. Laser cleaning offers a fast, precise, and repeatable way to remove electrolytes, dust, oils, and oxides without damaging sensitive components, significantly improving bonding strength and welding consistency in large-scale production.

laser cleaning machine

Laser Texturing for Thermal and Structural Adhesives

Proper surface preparation is critical for the thousands of welded and bonded joints in battery systems. Laser cleaning delivers fast, precise, and consistent contaminant removal without damaging components, improving bonding strength and weld consistency in large-scale production.

laser cleaning machine

Laser Marking for Permanent Traceability

Laser marking delivers fast, precise, and permanent identification of battery components, ensuring full traceability. Serial numbers, data matrix codes, and other identifiers can be marked inline in milliseconds, enhancing quality control and reducing recall risks.

Laser Solutions Benefits For The Battery Industry

Boost Production Efficiency and Flexibility

Laser technology can be optimized with different power and optical configurations to perform high-speed, precise welding, cleaning, and surface treatment without reducing production capacity, seamlessly enabling additional steps on the production line.
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Ensure High Quality and Traceability

Laser welding, cleaning, texturing, and marking deliver precise, repeatable processes, ensuring reliable connections for cells, busbars, and modules, while enabling permanent identification and full traceability to improve production reliability and reduce recall risks.

Green and Sustainable with Lower Operating Costs

As a consumable-free, long-lasting and highly reliable technology, lasers effectively minimize waste and maintenance needs, supporting sustainable and efficient production while significantly reducing operational costs in the battery industry.

Talk to Our Wall Printer, Laser Equipment & Robot Arm Specialists

Need guidance on wall printing projects, laser welding or cleaning applications, or automation solutions with robot arms? Just fill out the form with your project details — the more information you provide, the better we can support you. One of our experts will reach out soon with professional advice and customized solutions for your needs.

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