Ukuwelda ngentsimbi engagqwaliyo kuzisa imingeni ekhethekileyo efuna izisombululo ezikhethekileyo. Ngenxa yokuqhuba kwayo ubushushu obuphantsi kunye ne-coefficient ephezulu yokwandisa, le nto ifuna ulawulo oluchanekileyo lobushushu ukuthintela ukugqwetheka nokugcina ukumelana nokugqwala. Nangona iindlela zemveli ezifana nokuwelda nge-TIG kunye ne-MIG beziyimigangatho yoshishino kangangeminyaka emininzi, iteknoloji yokuwelda nge-laser iye yavela njengesisombululo esitshintsha umdlalo esijongana nale mingeni isisiseko ngelixa sinikeza ukuchaneka nokusebenza okungazange kubonwe ngaphambili.
| ye parameter | TIG Welding | MIG Welding | Laser Welding |
| Isantya esiqhelekileyo | 10-15 cm / min | 30-60 cm / min | 200-500 cm / min |
| Indawo echatshazelwe bubushushu | I-2-5 mm | I-3-7 mm | I-0.1-0.5 mm |
| Thinnest Isixhobo Esisebenzayo | 0.5 mm | 1.5 mm | 0.1 mm |
| Imfuneko yeSakhono soMsebenzisi | Phezulu kakhulu | Phakathi | low |
| Inqanaba lokuPhumelela kokuQala | 85-92% | 80-90% | 98-99.5% |
| Ukucoca emva kweWeld kuyafuneka | Ncinane | Luleke | Ubuncinci ukuya kuNanye |
| Ukusebenza kwamandla | 30-45% | 60-75% | 85-95% |
I-TIG ye-Welding: Indlela ye-Artisan eneMida eNgekhoyo
• IMathiriyeli eNxulubilikayo ngokuKhethekileyo
Ukusingatha ngempumelelo amabakala ahlukeneyo ensimbi engenasici kuquka umgangatho 304 kunye 316, kunye neengcali Iintlobo ezimbini kunye ne-super-austenitic ngobuchule obulinganayo.
• Ulawulo lobushushu obuchanekileyo
Usebenzisa i-electrodes ye-tungsten engasetyenziswayo ukuvelisa ii-arcs ukuya kuthi ga 3,500 ° C, kunye nabaqhubi abanezakhono abaphumeleleyo ukuchaneka okumangalisayo ngonyawo lonyawulo lwe-amperage ulawulo lokubonakala kweweld egqibeleleyo.
• Iziphumo eziPhezulu zobuhle
U velisa iiwelds ngokubonakalayo ngokugqibeleleyo ngombala ongaguqukiyo kunye nokutshintsha kwebala okuncinci, kuyenza ilungele usetyenziso apho inkangeleko yeyona nto ibalulekileyo - iimpawu zezakhiwo, iimveliso eziphezulu, kunye nezakhiwo ezibonakalayo.
• Unyino lwesantya esibalulekileyo
Iimpawu Amazinga okubekwa acothayo of 0.5-2.5 iiponti ngeyure, ukudala okubalulekileyo imiqobo yemveliso eziya zisiba neendleko ezinyukayo ngokomlinganiselo.
• Ukuxhomekeka ngokuPheleleyo koMsebenzisi
Iyafuneka amakhulu eeyure zoqeqesho ukuphuhlisa imemori yemisipha eyimfuneko kunye ne-intuition yobugcisa, ukwazisa ukwahluka komgangatho ongenakuthintelwa ngokusekelwe kumqhubi wokudinwa kunye namanqanaba oxinaniso.
• Impembelelo yeThermal ebalulekileyo
Ivelisa kakhulu imimandla echatshazelwe bubushushu ifikelela kwi-2-5mm, enokuthi ibeke esichengeni ukumelana nokudumba ngokusebenzisa imvula ye-carbide kumabakala abuthathaka angenasici.
I-MIG Welding: I-Workhorse yeMveliso kunye nokuNxibelela eMgangathweni
Isantya soMveliso esongezelelweyo
Ihambisa kakhulu amazinga aphezulu e-deposit ye-5-15 pounds ngeyure, iyenza ilungele iiweld ezinde, amacandelo angqindilili (3mm+), kunye neendawo zokuvelisa ezigxile ekuphuhliseni.
• IiMfuno eziNcitshisiweyo zabaSebenzi
Iimbonakalo iindlela zotyalo ngocingo oluqhubekayo ezinciphisa ukudinwa kwabaqhubi kunye neemfuno ezisezantsi zezakhono xa kuthelekiswa neenkqubo zezandla zeTIG.
• Ulawulo Lwenkqubo olukwinqanaba eliphezulu
Modern Iinkqubo ze-MIG ezipholileyo sebenzisa ulawulo oluntsonkothileyo lwamaza, ukutshintshana phakathi kwencopho ephezulu kunye nemisinga esezantsi yangasemva ukuze kuphuculwe ukusebenza kwentsimbi engenasici.
• Imiba eMikhulu yeSpatter
Yenza i-spatter ebalulekileyo kufuna okubanzi imisebenzi yokucoca emva kweweld, ukongeza ixesha elininzi, abasebenzi, kunye neendleko ezinokusetyenziswa kwiinkqubo zokuvelisa.
• Ukonakaliswa Okubanzi kweThermal
Uyila iindawo ezichatshazelwe bubushushu banzi (3-7mm) eziguqula kakhulu izakhiwo ze-metallurgical kwaye zinokunciphisa ukumelana nokudumba kwizicelo ezibalulekileyo.
• Ukukwazi ukwenza izinto eziNcinci
Ukuzabalaza ngezinto ngaphantsi kwe-1.5mm ubukhulu, ukuvelisa iziphumo ezingahambelaniyo kunye nenkangeleko embi kunye nokulawulwa kokuphazamiseka okungafanelekanga xa kuthelekiswa neenkqubo eziphambili.
I-Laser Welding: I-Manufacturing Revolution kunye neeNzuzo zoTshintsho
• iSpeed Revolutionary & Precision
Udibanisa isantya sokuqhubekeka esingahambelaniyo kunye ukuchaneka ngemicroscope usebenzisa imiqadi yelaser egxininiswe kakhulu evela kwimithombo yelaser yefiber ephezulu.
• Ubuncinci bokuPhathwa kweThermal
Yenza okungaqhelekanga amandla axineneyo ngezigidi zamaxesha amakhulu kuneenkqubo zesiqhelo, ukuvelisa "keyhole" isiphumo nge Ukusasazeka kwe-thermal encinci kunye nemimandla echaphazeleke bubushushu yobulungisa 0.1-0.5mm.
• UkuNxibelelana kweNkqubo egqibeleleyo
Idibanisa iliso elihlanganisiweyo eliphezulu ngezinzwa ezininzi zokulandelela ubunzulu bokungena kunye neprofayili ye-thermal ngexesha lokwenyani, ukuqinisekisa iziphumo ezifanayo ukusuka yokuqala ukuya kwiwaka weld.
• Izantya zeMveliso ezingazange zibonwe ngaphambili
Uyifumene 200-500 cm / isantya welding umzuzu - amaxesha alishumi ngokukhawuleza kune-TIG - ngelixa ugcina ulawulo olugqibeleleyo nangaphezulu amabakala angenaziphene abuthathaka ngokwethermly.
• IiMfuneko zeZero emva koKusetyenzwa
Phantse kuphelisa ukugqwetheka kwaye igcina iipropathi zesiseko semathiriyeli, isusa imfuno yemisebenzi yokulungisa kunye nokuhanjiswa amanqanaba obungangafikelelekiyo ngaphambili.
IiNzuzo zoQoqosho eziQhelekileyo zeLaser Welding
Iingenelo zobungakanani bokushisela nge-laser zidlulela ngaphaya kothelekiso lwesantya esisisiseko ukuze zibandakanye iingenelo zoqoqosho eziguqula ngokusisiseko izakhiwo zeendleko zokuvelisa. Uzinzo olubalaseleyo lwenkqubo ye-laser luphumela kumazinga empumelelo adlula kwi-99%, xa kuthelekiswa ne-85-92% ye-TIG kunye ne-80-90% ye-MIG welding. Olu phuculo luphawulekayo ekusebenzeni kwangoko ngokuchanekileyo luphelisa iindleko zokuphinda usebenze ngelixa lunciphisa kakhulu inkunkuma yezinto - ingakumbi xa usebenza ngee-alloys zentsimbi engagqwali ezibizayo.
Uphawu oluncinci lokugqwethwa kobushushu lwe-laser welding luthetha ukuba iingxaki zokulingana kunye nokulungelelaniswa ziyancipha kakhulu kwimisebenzi elandelayo yokuhlanganisa, nto leyo edla ngokuphelisa amanyathelo onke okuvelisa anikezelwe ekulungiseni nasekulungiseni.
Mhlawumbi eyona nto ibalulekileyo kwimeko yanamhlanje yokuvelisa enzima, indlela yokufunda ekhawulezayo enxulunyaniswa nokuwelda nge-laser ijongana nokunqongophala kwabasebenzi abanezakhono okujongene namashishini kwihlabathi liphela. Apho ukuwelda nge-TIG kudla ngokuthatha iinyanga ezi-3-6 ukuphuhlisa ubuchule obusisiseko kunye neminyaka emi-2-3 ukufezekisa ubuchule bokwenyani, iinkqubo zethu ze-laser zinokusebenza ngokufanelekileyo emva kweentsuku ezi-3-5 zoqeqesho. Olu lawulo lobuchwephesha luvumela abavelisi ukuba bagcine amanqanaba omgangatho ahambelanayo nangona abasebenzi betshintshana ngelixa ngaxeshanye kunciphisa ukuxhomekeka kwiingcali zokuwelda ezinqabileyo nezibiza kakhulu.
Xa kudityaniswe nokupheliswa kwenyani yokucocwa kwe-post-weld-edla ngokutya i-30-50% yexesha elipheleleyo lokuvelisa kwi-welding eqhelekileyo - i-laser welding ayinikezeli nje uphuculo olongezelekayo kodwa inzuzo yokhuphiswano yotshintsho ethethelela utyalo-mali oluphezulu lokuqala ngokunyanzeliswa kwembuyekezo-yotyalo-mali ngokuqhelekileyo efunyenwe phakathi kweenyanga ezili-12-18 zokuphunyezwa.
Ukwenza ukhetho lweWelding oluLungileyo
Ukukhetha iteknoloji efanelekileyo yokuwelda kufuna uhlalutyo olucokisekileyo lweemfuno zangoku kunye nezicwangciso zokukhula kwixesha elizayo. Kwizibonelelo zophando nophuhliso , iivenkile zeprototype , kunye nemisebenzi egxile kwizinto ezenziwe kube kanye , ukuwelda kwe-TIG kunika amandla aneleyo kunye notyalo-mali lokuqala olulawulekayo. Ukuguquguquka kwenkqubo kunye neemfuno zezixhobo ezilula kwenza ukuba ilungele iimeko apho ulungelelwaniso lwe-weld lutshintsha rhoqo kwaye ubungakanani bemveliso buhlala buphantsi. Ngokufanayo, imisebenzi egxile kwiindawo ezityebileyo (ngokubanzi ngaphezulu kwe-6mm) kunye nokuwelda okude, okuqhubekayo kunokufumanisa ukuba ukuwelda kwe-MIG kubonelela ngokulinganisela okufanelekileyo kwesantya kunye neendleko zezixhobo.
Nangona kunjalo, abavelisi abajongene nemveliso ephezulu , iimfuno zomgangatho ongqongqo , kunye nezixhobo ezincinci baya kufumanisa ukuba ukuwelda nge-laser kubonelela ngeenzuzo ezinomtsalane ezidlula kakhulu ukuphuculwa kwesantya. Ukuhambelana kunye nokuphindaphindwa kobuchwepheshe kususa umahluko ochaphazela iinkqubo ezenziwe ngesandla, ngelixa iimfuno ezincinci emva kokucubungula zidala ukonga okukhulu kubasebenzi, izinto ezisetyenziswayo, kunye nendawo yefektri. Imbuyekezo ekhawulezileyo kutyalo-mali - ngesiqhelo iinyanga ezili-12-18 kwiindawo zemveliso - kunye nenzuzo yesicwangciso sokufikelela kumanqanaba omgangatho engafikelelekiyo kwiindlela zesiqhelo kwenza ukuwelda nge-laser kungabi kukuthengwa kwezixhobo kuphela kodwa sisigqibo seshishini esiguqulayo.
Kutheni ukhetha izisombululo zethu ze-Laser Welding?
Ukuzibophelela kwethu ekuphuculeni iteknoloji yokuwelda nge-laser kudlulela ngaphaya kokuveliswa kwezixhobo ukuze kuquke izisombululo zenkqubo ezipheleleyo ezenzelwe imingeni ethile yoshishino. Iinkqubo zethu ze-fiber laser ziquka iteknoloji yokuhanjiswa kwemisebe enelungelo lobunikazi egcina ugxininiso oluhambelanayo kunye nokuqina kuyo yonke indawo yokusebenza, isusa imiphumo engaphandle ebeka emngciphekweni umgangatho wokuwelda kwiinkqubo zesiqhelo. Uyilo lwemodyuli lwezixhobo zethu luququzelela ukuhlanganiswa okungenamthungo kwimigca yemveliso ekhoyo ngelixa lubonelela ngokwandiswa kwexesha elizayo. Mhlawumbi okona kubaluleke kakhulu, inkqubo yethu ebanzi yenkxaso ibandakanya yonke into ukusuka kuphuhliso lwenkqubo yokuqala kunye noqeqesho lwabaqhubi ukuya ekuxilongweni okukude kunye nokugcinwa kokuthintela, ukuqinisekisa ukuba abathengi bethu abafezekisi nje kuphela ukusebenza kwethiyori kodwa nemveliso eqhubekayo yehlabathi lokwenyani.
Ubuchule beenkqubo zethu bubonakala kakhulu kwiimpawu ezifana nokubeka esweni i-weld ngexesha langempela elandelela ubunzulu bokungena kunye nomgangatho kwisantya sokucubungula, ibeka uphawu ngokuzenzekelayo naluphi na ukuphambuka kwiiparameter kwaye ithintele ukuveliswa kwezinto ezingahambelaniyo. Isiseko sethu sedatha esikrelekrele sineeparameter ze-welding ezilungiselelwe amakhulu eendibaniselwano zezinto kunye nobukhulu, sinciphisa kakhulu ixesha lokuseta kwaye siqinisekisa iziphumo ezilungileyo ukususela ngosuku lokuqala. Kubavelisi abajongene nemingeni emibini yokunyuka kolindelo lomgangatho kunye noxinzelelo lweendleko olukhulayo, izisombululo zethu ze-laser welding aziboneleli nje ngokuphuculwa kwezixhobo kodwa zibonelela ngenzuzo ebalulekileyo yokukhuphisana.
I-ROI eqinisekisiweyo: Abathengi bethu badla ngokufumana imbuyekezo eyi-100% kutyalo-mali kwiinyanga ezili-12 ngokuthi: -70% ukunciphisa iindleko zabasebenzi ； -90% ukunciphisa inkunkuma yezinto eziphathekayo ； -50% imijikelo yemveliso ekhawulezayo - 99% ukunciphisa iindleko zokuphinda usebenze
Ukuphunyezwa kweZero-Risk:- Ukuqinisekiswa kwenkqubo simahla ngezixhobo zakho;-Inkqubo yoqeqesho olupheleleyo lwabaqhubi;-Ukubeka esweni nokuxhasa kude iiyure ezingama-24 ngosuku, iintsuku ezisi-7 ngosuku;-Isiqinisekiso sokusebenza nge-SLA
isishwankathelo
Ukuvela kokuwelda ngentsimbi engagqwali kuyaqhubeka nokukhawulezisa, iteknoloji yelaser ikhokela indlela ngokuchanekileyo, ukusebenza kakuhle, kunye nokuthembeka. Nangona iindlela zemveli zigcina indawo yazo kwizicelo ezithile, abavelisi abafuna inzuzo yokukhuphisana kufuneka baqwalasele amandla okuguqula okuwelda ngelaser. Nxibelelana neqela lethu lobuchwephesha namhlanje ukuze ucwangcise umboniso wenkqubo usebenzisa izinto zakho zokwenyani, kwaye ufumane indlela izisombululo zethu ezinokuguqula ngayo amandla akho emveliso.